Project Description
The Western Recycling roof replacement project showcased our team’s expertise, precision, and commitment to excellence. By leveraging innovative materials, strategic planning, and expert execution, we transformed a deteriorating roof into a high-performance, energy-efficient, and long-lasting asset for the property owner.
Want to learn more about our roofing solutions? Contact us today to discuss how we can help with your next project!
Case Study: Western Recycling
Industrial Building Roof Replacement
Project Overview
Client: Private Owner
Location: 3034 Garrett Way, Pocatello, ID 83201
Building Type: Commercial/Industrial
Project Scope: Complete roof replacement
Completion Date: October 2020
Project Background & Challenges
The roof at 3034 Garrett Way had reached the end of its lifespan, leading to persistent leaks that threatened the building’s integrity. With the property on the market, a durable and long-lasting roofing solution was critical. However, this wasn’t just a standard reroofing project—it came with unique challenges requiring careful planning and expert execution.
Challenges Faced
Extreme Weather Conditions: Pocatello’s climate brought extreme temperatures, from scorching summers to frigid winters, with strong winds that could damage shingles if not properly secured. Snow and ice accumulation added another layer of complexity.
Structural Considerations: The flat roof design required specialized installation techniques to ensure a smooth and effective workflow.
Tight Budget & Timeline: The project had to be completed within a strict budget and a firm deadline to meet the client’s refinancing requirements.
Materials & Roofing System Installed
To meet the project’s demands, we selected the EverGuard® SA TPO Self-Adhered Roof Membrane by GAF, an industry-leading roofing solution known for its durability and efficiency.
Why EverGuard® SA TPO?
Faster Installation: Factory-applied adhesive enabled up to 60% quicker installation than traditional adhesives, minimizing labor costs and downtime.
Cold-Weather Application: The membrane could be installed in temperatures as low as 20°F, making it ideal for Pocatello’s unpredictable climate.
Odor-Free & Minimal Disruption: No solvent-based adhesives meant no strong odors, ensuring minimal disturbance to building occupants.
Long-Term Durability: Heat-welded seams provided superior strength, while UV resistance and weatherproofing capabilities ensured longevity.
Energy Efficiency: The reflective white membrane helped reduce cooling costs by deflecting heat.
Warranty Protection: Backed by a 20-year manufacturer’s warranty, guaranteeing long-term performance.
Installation Process & Execution
Timeline: 10 days
Crew Size: 12 highly skilled professionals
Safety Measures: Full OSHA compliance, fall protection, designated work zones, and continuous communication
Step-by-Step Execution
Days 1-3: Strategic Tear-Off – To prevent overexposure to rain, we removed sections systematically and documented all removed materials.
Days 3-10: Efficient Installation – Materials were pre-loaded onto the roof by suppliers, streamlining the process. Our team executed the heat-welded installation with precision to ensure maximum durability.
Final Day: Quality Assurance & Cleanup – A thorough inspection ensured all safety and performance standards were met. The site was cleaned, and debris removed to leave the property in pristine condition.
Results & Client Impact
✅ Enhanced Protection & Durability: The new roof eliminated leaks and provided outstanding resistance to wind, rain, and extreme temperatures.
✅ Aesthetic Upgrade: A sleek, modern roofing system improved the building’s appearance and value.
✅ Client Satisfaction: The client praised our team for professionalism and efficiency, leaving a 5-star review.
✅ Long-Term Performance: Backed by a 20-year manufacturer warranty, ensuring peace of mind.
✅ Energy Efficiency: The reflective white membrane contributed to lower cooling costs and improved sustainability.
Key Takeaways & Lessons Learned
What Made This Project Stand Out?
This project was a testament to our ability to overcome weather challenges, tight deadlines, and logistical hurdles while maintaining superior craftsmanship. Multiple weather-related delays forced us to reschedule, but through open communication and meticulous planning, we delivered on time and exceeded client expectations.
Lessons Learned
Adaptability is Key: Weather conditions are unpredictable. Having contingency plans in place is essential for staying on track.
Efficient Material Handling Matters: Pre-loading materials onto the roof helped us streamline the process, saving time and labor costs.
Client Communication is Crucial: Keeping the client informed throughout the project ensured transparency and trust.
